Technician and Operator Development – SMD https://smdlearning.com Leaders in Education and Consulting Thu, 07 Aug 2025 21:53:48 +0000 en-US hourly 1 https://wordpress.org/?v=6.8.2 https://smdlearning.com/wp-content/uploads/2023/03/cropped-favicon_new-32x32.png Technician and Operator Development – SMD https://smdlearning.com 32 32 Audits and Failures to the Quality System https://smdlearning.com/product/audits-and-failures-to-the-quality-system/ Tue, 06 Feb 2024 01:25:42 +0000 https://smdlearning.com/?post_type=product&p=2027 Course Description "Audits and Failures to the Quality System" is a critical course tailored for operators in the medical devices industry, providing comprehensive insights into the purpose and implications of audits within the quality system. The course covers the objectives of audits, distinguishing between internal and external audit processes. Participants will gain proficiency in conducting internal audits to evaluate and improve their quality systems, as well as understanding the dynamics of external audits. The course also explores the significant consequences associated with failures in the quality system, emphasizing the importance of diligence and compliance in maintaining product quality and regulatory standards. At The End Of The Course You Will Be Able To
  • Understand the purpose and methodology of audits, becoming proficient in conducting both internal and external audits within the medical device manufacturing context.
  • Be prepared to deal with effective internal audits, assessing and improving your organization's quality systems to ensure compliance with standards and regulations.
  • Comprehend the dynamics of external audits, allowing them to collaborate seamlessly with external auditors and showcase the robustness of their quality systems.
  • Be aware of the significant consequences associated with failures in the quality system, emphasizing the importance of proactively addressing issues to maintain product quality and regulatory compliance.
Course Content
  1. Purpose of audits
  2. Internal audit
  3. External audit
  4. Consequences of failing to the Quality System
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This is a critical course designed for operators in the medical devices industry, providing comprehensive insights into the purpose and implications of audits within the quality system.

Duration: 2 hours

Modality: Group

Participant limit: 15

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Equipment Validation (URS, FAT, IQ) https://smdlearning.com/product/equipment-validation-urs-fat-iq/ Tue, 06 Feb 2024 01:15:12 +0000 https://smdlearning.com/?post_type=product&p=2024 Course Description "Equipment Validation" is a specialized course catering to technicians in the medical devices industry, focusing on the crucial aspects of process validation related to equipment. This course delineates the objectives of process validation, with a specific emphasis on equipment validation. Participants will delve into key components, including User Requirement Specification (URS), Factory Acceptance Test (FAT), and Installation Qualification (IQ). By the end of the course, operators will possess a comprehensive understanding of the pivotal role equipment validation plays in maintaining product quality and regulatory compliance. At The End Of The Course You Will Be Able To
  • Understand the broader objectives of process validation and appreciate the specific role equipment validation plays in ensuring the reliability and consistency of manufacturing processes.
  • Be proficient in developing and understanding User Requirement Specifications, ensuring that equipment meets the necessary criteria for intended use.
  • Learn to conduct and interpret Factory Acceptance Tests, validating that equipment functions as intended before installation.
  • Be equipped to carry out Installation Qualifications, ensuring that equipment is correctly installed and meets all specified requirements, laying the foundation for successful equipment validation.
Course Content
  1. Process Validation Objective
  2. Equipment Validation
    • User Requirement Specification (URS)
    • Factory Acceptance Test (FAT)
    • Installation Qualification (IQ)
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This is a specialized course for technicians focusing on the crucial aspects of process validation related to equipment.

Duration: 6 hours

Modality: Group

Participant limit: 15

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Good Documentation Practices for Operators https://smdlearning.com/product/good-documentation-practices-for-operators/ Tue, 06 Feb 2024 00:59:30 +0000 https://smdlearning.com/?post_type=product&p=2016 At The End Of The Course You Will Be Able To
  • Understand the regulatory framework of medical device manufacture.
  • Apply general understanding of what Good Documentation Practices (GDP) mean in the Medical Device Industry, and why they are relevant in compliance to the quality system.
  • Understand the definition, purpose and key elements associated with Good Documentation Practices (GDP).
    • Definition.
    • Purpose and types of documentation.
    • Requirements of good documentation practices.
    • Application of good documentation practices.
  • Understand the importance of GMP audits and how they can help companies comply with guidelines set by regulatory authorities.
  • Learn about quality and discuss how quality products are important for safety and efficacy.
  • Apply gained knowledge to solve multiple real case situations throughout the class.
Course Content
  1. Definition.
  2. Purpose and types of documentation.
  3. Requirements of good documentation practices.
  4. Application of good documentation practices.
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The objective of this course is to provide basic knowledge for the Development of Operators in the Medical Device Industry in Good Manufacturing Documentation.

Duration: 2 hours

Modality: Group

Participant limit: 15

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Good Manufacturing Practices for Operators https://smdlearning.com/product/good-manufacturing-practices-for-operators/ Tue, 06 Feb 2024 00:54:31 +0000 https://smdlearning.com/?post_type=product&p=2014 At The End Of The Course You Will Be Able To
  • Understand the regulatory framework of medical device manufacture.
  • Apply general understanding of what Good Manufacturing Practices (GMPs) in the Medical Device Industry, and why they are relevant in compliance to the quality system.
  • Understand the basic principles of Good Manufacturing Practices (GMPs) in the Medical Device Industry.
    • Definition.
    • Quality system.
    • Cleaning and hygiene.
    • Documentation.
    • Productive process.
    • Quality assurance.
  • Understand the importance of GMP audits and how they can help companies comply with guidelines set by regulatory authorities.
  • Learn about quality and discuss how quality products are important for safety and efficacy.
  • Apply gained knowledge to solve multiple real case situations throughout the class.
Course Content
  1.  Definition of Good Manufacturing Practices.
  2. Quality system.
  3. Cleaning and hygiene.
  4.  Documentation.
  5. Productive process.
  6. Quality assurance.
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The objective of this course is to provide basic knowledge for the Development of Operators in the Medical Device Industry in Good Manufacturing Practices.

Duration: 2 hours

Modality: Group

Participant limit: 15

Download Course Technical Information

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Basics of Nonconformities https://smdlearning.com/product/basics-of-nonconformities/ Tue, 06 Feb 2024 00:46:40 +0000 https://smdlearning.com/?post_type=product&p=2011 Course Description "Basics of Nonconformities" is a foundational course designed for operators in the medical devices industry, providing essential knowledge on identifying and managing nonconformities. The course covers the definition of nonconformities and explores non-conforming products and non-conformities within the quality system. Participants will learn the appropriate actions to take in case of a nonconformity and understand the processes involved when handling non-conforming products, ensuring adherence to quality standards and regulatory requirements. At The End Of The Course You Will Be Able To
  • Be adept at identifying nonconformities, understanding what constitutes a non-conforming product, and recognizing nonconformities within the quality system.
  • Know the appropriate steps to take when a nonconformity is identified, ensuring prompt and effective resolution to maintain product quality and compliance.
  • Understand the processes involved in managing non-conforming products, including the proper disposition and documentation, preventing their release into the market.
  • Be equipped to uphold quality system standards, contributing to a culture of continuous improvement and maintaining the integrity of medical device manufacturing processes.
Course Content
  1. What is a non-conformity?
  2. Non-Conforming Product
  3. Non-conformity at the Quality system
  4. What to do in case of non-conformity?
  5. What happens to a non-conforming product?
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This course is created for operators in the medical devices industry, providing essential knowledge on identifying and managing nonconformities.

Duration: 2 hours

Modality: Group

Participant limit: 15

Download Course Technical Information

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The Concept of a Validated Process https://smdlearning.com/product/the-concept-of-a-validated-process/ Tue, 06 Feb 2024 00:41:08 +0000 https://smdlearning.com/?post_type=product&p=2008 Course Description "The Concept of a Validated Process" is a specialized course tailored for operators in the medical devices industry, providing a thorough understanding of process validation principles. This course covers the definition and significance of process validation, detailing the validation process itself. Participants will delve into crucial elements such as Equipment Qualification (EQ), Test Method Validation (TMV), and Operational Qualification (OQ). Emphasis is placed on comprehending control variables and recognizing their role in ensuring a validated process. At The End Of The Course You Will Be Able To
  • Comprehend the concept and importance of process validation, recognizing its critical role in ensuring product quality, consistency, and compliance with regulatory standards.
  • Be proficient in Equipment Qualification (EQ) and Test Method Validation (TMV), understanding how to qualify equipment and validate testing methods to maintain a validated process.
  • Grasp the significance of control variables in maintaining a validated process, ensuring stability and reliability throughout manufacturing operations.
  • Be aware of the potential consequences of poor practices in process validation, emphasizing the importance of precision and adherence to validation protocols for the integrity of medical device production.
Course Content
  1. What is Process Validation?
  2. The Validation Process
  3. Equipment Qualification (EQ)
  4. Test Method Validation (TMV)
  5. Control Variables
  6. Operational Qualification (OQ)
  7. Consequences of poor practices
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This course provides a thorough understanding of Process Validation Principles.

Duration: 2 hours

Modality: Group

Participant limit: 15

Download Course Technical Information

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Basics of Process Controls and Inspections https://smdlearning.com/product/basics-of-process-controls-and-inspections/ Tue, 06 Feb 2024 00:33:56 +0000 https://smdlearning.com/?post_type=product&p=2004 Course Description "Basics of Process Controls and Inspections" is a foundational course designed for operators in the medical devices industry, providing essential insights into the intricacies of process controls and inspections. This course covers the critical components of process controls, including inputs, control variables, and outputs. Participants will also explore the various types of inspections and learn about inspection results. Emphasis is placed on understanding the consequences of poor practices in process control and inspection, highlighting their impact on product quality and safety. At The End Of The Course You Will Be Able To
  • Understand the fundamental aspects of process controls, including inputs, control variables, and outputs, enabling them to monitor and optimize manufacturing processes.
  • Be proficient in conducting various types of inspections and interpreting inspection results, ensuring adherence to quality standards and regulatory requirements.
  • Be aware of the potential consequences of poor practices in process controls and inspections, emphasizing the importance of precision and diligence in maintaining product quality and safety.
  • Be equipped to apply best practices in process controls and inspections, contributing to the prevention of defects and the continuous improvement of manufacturing processes.
Course Content
  1. Process Controls
    • Process Inputs
    • Control Variables
    • Process Outputs
  2. Process Inspections
    • Types of inspections
    • Inspection results
  3. Consequences of poor practices
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This course is designed for operators in the medical devices industry, providing essential insights into the intricacies of process controls and inspections.

Duration: 2 hours

Modality: Group

Participant limit: 15

Download Course Technical Information

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Basics of Line Clearance https://smdlearning.com/product/basics-of-line-clearance/ Tue, 06 Feb 2024 00:25:51 +0000 https://smdlearning.com/?post_type=product&p=2000 At The End Of The Course You Will Be Able To
  • Understand the purpose and significance of line clearance, recognizing its pivotal role in ensuring product quality and regulatory compliance.
  • Be proficient in systematically clearing workstations, materials, and equipment, adhering to protocols to prevent cross-contamination and errors.
  • Implement proper procedures for the clearance of scrap and documentation, contributing to a seamless transition between production runs and maintaining accurate records.
  • Be aware of the consequences of poor line clearance practices, emphasizing the importance of diligence in executing these procedures to uphold product quality and safety standards.
Course Content
  1. Line clearance purpose
  2. Key elements
    • Workstation
    • Materials
    • Equipment
    • Scrap
    • Documentation
  3. Consequences of poor practices
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“Basics of Line Clearance” is a specialized course for operators in the medical devices industry, providing essential knowledge on the importance and procedures of line clearance within manufacturing processes.

Duration: 2 hours

Modality: Group

Participant limit: 15

Download Course Technical Information

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Basics of Production Tools https://smdlearning.com/product/basics-of-production-tools/ Tue, 06 Feb 2024 00:16:14 +0000 https://smdlearning.com/?post_type=product&p=1997 At The End Of The Course You Will Be Able To
  • Understand the purpose of the 5S concept and apply its principles to organize and optimize their workspaces effectively, promoting cleanliness and efficiency.
  • Be proficient in utilizing Daily Management Boards as a visual tool for real-time monitoring, fostering transparency and communication within the production environment.
  • Generate and implement ideas for continuous improvement, contributing to ongoing efforts to enhance production processes and efficiency.
  • Grasp the GEMBA concept, enabling them to actively engage with the actual workplace to identify opportunities for improvement and streamline production workflows.
Course Content
  1. The 5s Concept
  2. The Visual Factory – Daily Management Board
  3. Continuous Improvement Ideas
  4. The GEMBA Concept
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This is a course that focuses on the fundamental production tools that improve efficiency and streamline workflows.

Duration: 2 hours

Modality: Group

Participant limit: 15

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General Aspects of Clean Rooms and Gowning https://smdlearning.com/product/general-aspects-of-clean-rooms-and-gowning/ Tue, 06 Feb 2024 00:08:27 +0000 https://smdlearning.com/?post_type=product&p=1994 At The End Of The Course You Will Be Able To
  • Grasp the importance and purpose of cleanrooms, recognizing their role in ensuring the quality and integrity of medical device production.
  • Be proficient in the proper gowning procedures, understanding how to don and doff cleanroom attire to minimize contamination risks.
  • Implement effective environmental and pest control measures, including microbiological testing, prevention of foreign matter, and strategies for managing potential pest-related issues.
  • Adopt appropriate behaviors within cleanroom environments, fostering a culture of cleanliness, adherence to protocols, and proactive contamination prevention.
Course Content
  1. Importance and purpose of the cleanroom
  2. Gowning process
  3. Work within the cleanroom
  4. Enviromental and Pest Controls
    • Microbiological test
    • Foreing matter
    • Plagues
  5. Behaviors in cleanroom
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This course is provide a comprehensive understanding of the critical elements associated with cleanroom environments.

Duration: 2 hours

Modality: Group

Participant limit: 15

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